How is Toilet Paper Made Step By Step? Video, Process of 3 Main Materials

Usually, there are many raw materials used to manufacture toilet paper. The virgin wood pulp, bamboo pulp and recycled paper are the main 3 types of raw materials. So there are 3 types of manufacturing process of making toilet paper. Toilet paper requires non-toxic chemicals, no raw materials that are irritating to the skin, and no residue of fungi, viruses, and bacteria. So do you know how is toilet paper made? What are the steps in the process of making toilet paper? Today, let's explore it.

What kind of trees is toilet paper made from?

The normal toilet paper is made of wood pulp. The wood pulp is made from both hardwood and softwood. The combination of hardwood to softwood is approximately 70% hardwood and 30% softwood. Softwood trees like Southern pines and Douglas firs have longer fibers, which give toilet paper strength. Hardwood trees like gum, maple and oak have shorter fibers, which make a softer toilet paper.

What chemicals are used to make toilet paper?

What chemicals are in toilet paper? There are three essential raw ingredients during making toilet paper.

Water.
Bleaches, like sodium hydroxide, or peroxide.
Dispersant, like PEO-WF. It can significantly improve the uniformity of the paper, improving the softness and feel of the paper.

Manufacturing process video

Here is the manufacturing process video of toilet paper from wood and recycled paper.

How is toilet paper made from trees step by step?

Here is the manufacturing process of toilet paper from wood.

Preparation Wood: After the tree is chopped down, it does not first produce toilet paper, but rather furniture. The machine in the factory will cut the wood from logs into square pieces.
Boiling: The remaining wood chips will be poured into the digestion tank for boiling. After boiling, some fibers will be extracted from the wood chips. The fibers are soft and white.
Separation Fibers: Next, thoroughly separate the tangled fibers.
Making Pulp Board: Then using a rolling machine to flatten these separated fibers. Finally, use a dryer to dry the moisture, making it a dry pulp board. These pulp boards will be cut by the machine into small squares one after another.
Mix: Then put two kinds of pulp boards into a large pool of water. Stir through a mixer. The pulp is mixed with a large amount of water to produce paper stock (99.5% water and 0.5% fiber).
Making Mother Roll: The paper stock is sprayed onto screens of mesh that drain the water. The paper is then pressed and dried to a final moisture of about 5%. Drying pulp through a dryer. After drying, it will be cut off by the blade on the other side of the dryer. Next, roll the paper into a big mother roll.
Combine: Because this mother roll is a single-layer roll. So it needs to be combined with another roll through a machine to form a 2-layer roll.
Making Finished Products: Then the mother roll enters the rewinding machine, and the function of rewinding is to play a role in rewinding, punching, and embossing. And then into a cutting machine. The cutting machine is used for cutting, with different specifications and lengths, and then packaged into finished paper products.

Whats the key to the process of making toilet paper?

A good making pulp process is the guarantee for producing soft toilet paper. Due to the use of pulp with varying fiber lengths as raw materials, it is necessary to strictly control the pulp process. Generally speaking, long fiber pulp must be given sufficient strength to toilet paper. The degree can be controlled between 30-45 "SR, while short fibers are mainly softened with mild cutting, and its degree can be controlled between 20-30" SR. The degree of final pulp is generally controlled between 28-40 SR.

How is toilet paper made from recycled paper?

Here is the manufacturing process of toilet paper from recycled paper.

Deinking: put the recycled paper into the hydraulic pulp crusher, which performs deinking on the recycled paper. The pulp after beating and deinking flows into the pulp pool.
Separating Impurities: The pulp is lifted from the pulp pool by a pulp pump into a high-frequency vibrating screen, which plays a role in screening and separating impurities.
Bleaching: After screening, it flows into the pulp pool and is then pumped into the rinsing machine by a pulp pump to clean and bleach the pulp.
Making Pure Pulp: After bleaching, it automatically flows into the pulp pool. Then, the pulp is pumped into the grinder and ground into fine pulp. It automatically flows into the pulp tank and is then pumped into a sedimentation tray. The sedimentation tray is used to separate impurities such as sand and ash, and then produce pure pulp.
Making Mother Roll: Then, it is lifted into the stabilizing box by the sand removal pump. The stabilizing box is used to adjust the concentration of the pulp, and then automatically flows into the mesh groove. The pulp is carried into the drying cylinder by the mesh cage blanket. The drying cylinder is used for drying. And then rolling the paper into a mother roll.
Making Finished Products: Then the mother roll enters the rewinding machine, and the function of rewinding is to play a role in rewinding, punching, and embossing. And then into a cutting machine. The cutting machine is used for cutting, with different specifications and lengths, and then packaged into finished recycled toilet paper products.

How is toilet paper made from bamboo fibre?

From a bamboo to a toilet paper roll, it's a complex process involved. Here is the manufacturing process of toilet paper from bamboo fibre.

Air Dried Bamboo: Clean the bamboo slices with clean water, remove sediment and impurities, and then transport them to the stacking yard for stacking. Let them dry naturally for 3 months and remove excess water for later use.
Clean and Cut: Clean them with clean water several times to completely remove impurities such as mud, dust, and bamboo skin. Then cut them into bamboo pieces that meet the specifications.
Steaming: Remove lignin and non fiber components, feed bamboo slices from the silo into a pre steamer for steaming, then enter a high-strength spiral extruder for strong squeezing and pressure, then enter a two-stage pre steamer for steaming, and finally enter a 20 meter high vertical steamer for formal high-temperature and high-pressure displacement steaming. Then put it into the pulp tower for insulation and steaming treatment.
Physical Pulping: The bamboo toilet paper is made using a full physical process method, which is harmless to the human body. The finished product has no harmful chemical residues, making it healthy and safe. Remove the bleaching process, preserve the original color of plant fibers, reduce production water consumption, avoid discharging bleaching wastewater, and protect the environment.
Making Mother Roll & Finished Products: This step is the same as before.

How to make toilet paper business?

Firstly, you should research your market, determine the demand for toilet paper.
Then purchase toilet paper from wholesalers or directly buy them from toilet paper manufacturers.
Last, promote your business. Luckily, we are a reliable toilet paper manufacturer in China, which can supply kinds of toilet paper for you and may help you improve your business.

Conclusion

The above are 3 types of manufacturing process of making toilet paper. When purchasing toilet paper, it is important to go to a reliable supermarket or merchant.